Machine and manufacturing processes for biological inputs based on compost tea and its derivatives w

专利摘要:
Machine and manufacturing process of biofertilizers based on compost tea and its derivatives. This invention is both the machine and the process of using it for the manufacture of biofertilizers based on compost tea and its derivatives using simplified biodynamic technology and the precepts for structuring water. There are many advantages that incorporate the use of this machine and the application of these biofertilizers on agricultural soil. The increase in organic matter, the improvement of the crops and their organolepic properties, the elimination of toxins, the multiplication of microorganisms in the soil or the improvement of quality and the increase in production are just some of its advantages. (Machine-translation by Google Translate, not legally binding)
公开号:ES2827874A2
申请号:ES201930656
申请日:2019-07-16
公开日:2021-05-24
发明作者:Sanchez Ramón Francisco Rizo
申请人:Aguasol Rizo S L；
IPC主号:

专利说明:

[0002] Machine and manufacturing processes for biological inputs based on tea
[0003] of compost and its derivatives with simplified biodynamic technology
[0005] SECTOR OF THE INVENTION
[0007] This invention consists of a machine and the procedures and processes of use for the manufacture of biological inputs based on compost tea and its derivatives with simplified biodynamic technology. Its use is applicable in the agricultural sector, as it improves the quality of the soil and with it, the crops that are produced in it.
[0009] CURRENT STATE OF THE TECHNIQUE
[0011] The use of biofertilizers based on compost tea to improve and increase the biological potential in soils of agricultural cultivation has been carried out for millennia, by cultures such as the Greek, Egyptian and Mayan.
[0013] For simplicity and to facilitate the reading of this document, we will use the term compost tea and its derivatives to refer to different products of organic origin such as compost, worm castings or any other plant material (plants, nettle, comfrey ,. ..), organic (feather meal, blood meal, ...) and even inorganic (silica dioxide, potassium sulfate, ...) that allow its use in ecological, biological and also known as organic agriculture.
[0015] The microorganisms that develop in it are key to the biological potential of the soil, carrying out vital functions for the balance of ecosystems. They are responsible for completing nutrient cycles and regulate the dynamics of soil organic matter, stabilizing soil aggregates and reducing the risk of compaction.
[0016] We have not found any previous machine that manufactures biofertilizers based on compost tea and its derivatives at an industrial level and that produces in the soil the improvements that this invention achieves in such a short time and at such a low cost, both energy and inputs. Other devices for the manufacture of biofertilizers that are previously registered do not solve the problem that is exposed.
[0018] In the first place, the production time of biological inputs using the technology present in the current market is really long.
[0020] Secondly, current machinery produces bad odors and attracts a multitude of insects that make the on-site manufacture of biofertilizers annoying.
[0022] Third, current technology does not have the ability to precisely control the size and quantity of oxygen bubbles that are injected into inputs.
[0024] Biodynamic agriculture has been used in different parts of the planet since the last century with highly successful results. This type of agriculture is also known as sustainable or environmentally friendly. Biodynamic agriculture starts from the concepts of anthropophysia, a science created from the discoveries of Rudolf Steiner (1861-1925).
[0026] Fourth, we have not found a machine on the market that industrially manufactures inputs and biofertilizers based on compost tea and its derivatives that includes the precepts of biodynamic agriculture and in a simplified way.
[0028] The theoretical foundations on which the structuring, revitalization, crystallization and energization of water are based are still in the testing and experimentation phase. The first results obtained in the laboratory are really surprising, since they produce innumerable improvements in water, in soils, in crops, and for extension, in animals and in the people who consume them. Among them we highlight some, such as the neutralization of all the toxins in the water, the increase in hydration, reduction of the surface tension, greater absorption of the nutrients, great capacity for the dissolution of the hard minerals of the water and decalcification of the pineal gland, among many others.
[0030] Fifth, the current state of the art does not use manufacturing parameters such as surface tension of liquids, structuring, revitalization, crystallization and energization in preparations.
[0032] More and more people are aware that organic food is the best option. There are studies that reveal that in the last seventy years foods have been losing value in their nutritional composition and the presence of toxic substances (biocides) has increased.
[0034] The domestic water filters, reverse osmosis processes or desalination machines that we find in the current market generate water with an acidic pH level and without minerals. This aspect, which has traditionally been considered ideal for human consumption, has been shown not to be the case, since many of the minerals present in natural water are essential for life, such as the traces of essential minerals.
[0036] At first, adding chlorine was considered a safe way to purify water. However, today it is being assessed that this action is not the most appropriate for consumption or for crops.
[0038] We have not found any machines or procedures for manufacturing at an industrial level of inputs and biofertilizers based on compost tea, that apply simplified biodynamic technology or the precepts of water structuring, and therefore, that include its many benefits.
[0039] PROBLEMS SOLVED BY THE INVENTION
[0041] There are many advantages that compost tea-based biofertilizers and its derivatives provide compared to other types of agricultural fertilizers. The bibliography and internet sites that explain in detail the improvements produced by its use are very extensive, and in this document we highlight some of them. This machine and the processes described here make use of biodynamic technology, precise control of the oxygenation levels of biofertilizers and of the processes for structuring, revitalizing, crystallizing and energizing water.
[0043] On the one hand, the use of compost tea and its derivatives in agricultural soils makes it possible to recover the populations and diversity of edaphic microorganisms.
[0045] The use of biofertilizers based on compost tea and its derivatives also significantly reduces the appearance of populations of pathogenic microorganisms. The invention presented here allows the soil to be sanitized avoiding its appearance and multiplication.
[0047] The microbial biomass of the soil is a reserve of nutrients, retaining them and preventing their leaching. The use of biofertilizers in agricultural soil, such as Azotobacter and / or Arthrobacter, allows the fixation of atmospheric nitrogen in an asymbiotic way.
[0049] CLARIFICATION NUMBER 1. IMPORTANT: The agricultural processes described here use the injection and application of oxygen in biofertilizers. Actually, to be more rigorous, you can inject or apply other gases that have proven their worth in soil treatment, such as Ozone (O3) or Carbon (CO2) for example. To simplify the reading of this document, we will discuss oxygen and oxygenation in all cases, but it must be taken into account that it could be any other gas that is shown to be beneficial in agricultural applications.
[0050] The industrial machine described here allows the manufacture in large quantities and in a short time of these and other agricultural biofertilizers based on compost tea and its derivatives, ensuring optimal and precise oxygenation, thereby avoiding low oxygenation or anaerobic conditions. and therefore, minimizing the risk of the appearance of harmful substances for soil or plant microorganisms.
[0052] Aerobic microorganisms generated from compost tea and its derivatives consume the food that plants exude around roots and leaves, thus eliminating any substrate that could promote the development of pathogenic microorganisms, causing diseases.
[0054] These biofertilizers based on compost tea and its derivatives improve the nutrition of plants and beneficial soil microorganisms, reduce the leaching of nutrients and allow the detoxification of the soil.
[0056] Opting for this technology can bring great benefits. In the laboratory tests carried out, it is shown that the plants treated with the biofertilizers based on compost tea and its derivatives during a growing season absorb phosphorus, calcium, magnesium, potassium, ... from the soil solution more efficiently. This behavior is explained by the higher growth and root activity of the plants, which allows a greater absorption of the nutrients.
[0058] Biofertilizers based on compost tea and its derivatives have multiple applications. With this technology it is possible to chelate any raw material, whether of vegetable, animal or mineral origin, and with it a more assimilable transformation for plants and animals.
[0060] For one thing, they can be used to combat agricultural pests. It is a very effective and low cost method compared to the use of chemical pesticides. Thus, for example, they are very effective for reduce common vine pests and diseases, such as mildew or botrytis, to increase production and soil health, resulting in a high quality grape.
[0062] They can also be used in organic and organic farming, in landscaping, in the cultivation of flowers, ornamental trees and / or lawns, notably improving environmental conditions without damaging the vitality of plants. Compost tea and its derivatives are being used with success on the lawns of golf courses, parks and football fields, as well as on the lawns of private homes.
[0064] The use of compost tea and its derivatives offers, in addition to the advantages of ecological, biological and agricultural dimensions, advantages of an economic nature. The costs of chemical fertilizers and fungicides are high, so the use of these biofertilizers is an economical alternative.
[0066] It should also be noted that the consumption of products from the primary sector that have been cultivated and nourished using this technology improves their nutritional and organoleptic properties, thereby improving the health of the people who consume them.
[0068] This machine allows the manufacturing at an industrial level of these and other biofertilizers based on compost tea and its derivatives and significantly reduces production time.
[0070] The process for the manufacture of biofertilizers based on compost tea and its derivatives that is explained here eliminates the appearance of bad odors so that it does not attract a multitude of insects, which allows the in-situ manufacture of biofertilizers.
[0072] Manufacturing these agricultural components on site using this machine dramatically reduces transportation and distribution costs and minimizes the labor required for your application. This encourages agricultural producers to bet on the use of these natural fertilizers, which in turn favors plant and soil health.
[0074] Another key aspect that this industrial machine includes is the use of ultraviolet protection in its construction in order to install it outdoors.
[0076] The oxygenation of the biofertilizers is also optimized throughout the manufacturing process and ensures a homogeneous distribution throughout the preparation, avoiding under-oxygenated shadow areas.
[0078] This industrial machine works at very low energy consumption rates. The tests carried out have shown the following consumption values depending on the volume of biofertilizer and therefore the size of the processing tank used, as reflected in the following table:
[0080] | Tank volume (liters)
[0082] | 200 l. 500 l. 1000 l.
[0084] Consumption (Watts) | 35 W. 55 W. 80 W.
[0086] It should be noted that the industrial manufacturing machine that we describe here admits any other capacity for the processing tank that has not been included in the previous table for simplicity.
[0088] This industrial machine opts for rounded structures and shapes in order to eliminate angular regions or edges on the edge that may cause the appearance of dirt derived from incrustations or sedimentation itself. That is why the processing tank is cylindrical and / or ovoidal, even at the bottom, with the joining part between the walls rounded. The accumulation of residual decomposing matter is harmful for plants, since it can favor the appearance of pathogenic microorganisms.
[0090] Once again, the use of rounded shapes favors the homogeneous distribution of oxygen throughout the product and avoids areas of low oxygenation.
[0092] For cleaning, the use of non-angular shapes is also easier and faster.
[0094] The use of biofertilizers based on compost tea and its derivatives in the agricultural sector implies caring for the environment in all aspects, since the development of this technology is fully harmonized with the maintenance and preservation of ecological processes, biological diversity and natural resources.
[0096] At the same time, it promotes the protection of the aforementioned elements to achieve food security that takes into account current population growth and is capable of meeting the needs and demands of the world population.
[0098] With this technology, chemical inputs can be avoided, avoiding the contamination of soils and, therefore, the contamination of aquifers that cause damage to health. In addition to preserving the environment, this technology is capable of reducing waste from chemically treated soils, managing to eliminate and / or minimize them in a short period of time.
[0100] It requires that development be compatible with the maintenance of ecological processes, biological diversity and the basis for the reuse of natural resources. It promotes the protection of natural resources necessary for food and energy security, at the same time, it understands the requirement of the expansion of production to meet the needs of population growth. All these factors are encompassed by agroecology.
[0101] Agroecology collects all these ancestral principles and collects all that traditional information, in search of food sovereignty. What this technology intends is to study, design, manage and maintain sustainable systems, self-sufficient agricultural systems that are simultaneously productive, that conserve natural resources, that are socially just, and economically viable, and also with minimal dependence on external inputs.
[0103] With this technology, any by-product of the food industry, production surpluses or any by-product that needs to be reused from the primary sector can be recycled, although the by-products would first have to be characterized in order to apply the appropriate technology, a task that is not complicated for this procedure.
[0105] This technology makes it possible to create soil. Any type of soil can be recovered in a short period of time. It will depend on the starting point, but the results are quite visible and effective. It can be verified in less than two years with a soil analysis, before and after.
[0107] The aim of this technology is to create a soil as close to a forest floor in a short period of time. The benefits are many: by increasing the organic matter in the soil, it will create a greater retention of water in the soil, a lower risk of floods and fires, higher quality of air in the environment and better preservation of the landscape.
[0109] Today, most diseases are caused by the environment, by environmental action on our body, and for this we have to pay special attention to our diet. Organic food provides us with less waste and synthetic chemicals and more nutrients and antioxidants.
[0111] With this technology we would end these problems, starting from the ground, eliminating chemicals and creating a soil ecological and fertile. From there we will begin to create quality organic products that have nutritional and antioxidant value. In this way, the nutritional vitality of the food would be recovered and we will eliminate residues and synthetic chemical substances that are harmful to human health.
[0113] The application of the processes detailed here completely eliminates the pathogenic organisms from the manufactured inputs, obtaining a biofertilizer free of bacteria such as E.Coli, salmonella and even intestinal eggs from the water. The treatment of the soils with the biofertilizers thus manufactured, heals the soils, by extension the plants that are grown, and therefore the nutritional properties of the production.
[0115] The generation of biofertilizers according to the processes described here contributes to the neutralization of all toxins in the water, increased hydration, reduced surface tension, greater absorption of nutrients, great capacity for dissolving hard minerals in water and decalcification of the pineal gland, among many others.
[0117] The benefits and improvements in food safety are incalculable, since in a few years the contaminated soils could be recovered, being cleaned of residues, and we would begin to produce in an ecological way with a fertile and living soil that can nourish the crops. These crops would be maintained with our preparations and obtaining crops, which, being harvested at the time, will have unsurpassed antioxidant and nutritional values, and most importantly, free of substances harmful to human health.
[0119] The material obtained through the processes indicated here has a myriad of properties, managing to eliminate problems both in the soil and in the crop. These are its benefits:
[0120] - Increase in soil organic matter.
[0121] - Increase in the microbial life of the soil.
[0122] - Encourages the mixture and the union of particles in the soil, aggregates.
[0123] - With this biodynamic microbial technology, allelochemicals (allomonas, kairomonas, synomonas and apneumonas) are increased.
[0124] - Growth of the vitality of plants or crops.
[0125] - Increases the absorption of nutrients.
[0126] - Strengthens the fixation of atmospheric nitrogen.
[0127] - Increased water retention in the soil.
[0128] - Enlarges the root system (rhizosphere).
[0129] - Achievement of nutrients in the soil profile.
[0130] - Increase in carbon sequestration.
[0131] - Very important saving of phytosanitary products.
[0133] DETAILED EXPLANATION OF THE INVENTION
[0135] The machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives with Simplified Biodynamic Technology (hereinafter TBS) is made up of a processing tank (1) with a cylindrical and / or ovoidal shape of different sizes. In its upper part it has a liquid inlet (52) consisting of a perforation of the processing tank (1) that is equipped with an industrial shut-off valve (53). This inlet of liquids (52) allows the filling of the processing tank (1) during its use in the manufacture of biofertilizers and inputs.
[0137] The processing tank (1) has in its lower part a cleaning outlet consisting of a perforation (7) that is equipped with an industrial shut-off valve (3). The processing tank (1) can be made of wood, plastic, copper or any other material valid for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...) or any other material valid for the sector. agricultural. In addition, this tank (1) has ultraviolet protection to be able to locate it outdoors.
[0139] The processing tank (1) has an outlet for the processed product (5), which consists of another perforation for emptying the product once it has been manufactured. This perforation is sealed by an industrial outlet valve (6), so that during the manufacture of the product it is closed and at the end it can be opened to recover the biofertilizer already prepared. The cleaning outlet (7) and the processed product outlet (5) can converge in a single outlet.
[0141] The processing tank (1) also has vortex inlets (4), which consist of a series of perforations for the pumping system to generate the vortex effect that we will explain later. The number, location and section of these vortex inlets will depend on the volume, height, diameter of the processing tank (1), the product to be processed and the atmospheric conditions in which it will be located. These vortex inlets (4) will be distributed along the cylindrical wall of the processing tank (1) both in their height and in their angular position.
[0143] The processing tank (1) has a removable cover cap (8) that can be manufactured with the same materials as this one. It also has ultraviolet protection to be able to be located outdoors. The cover lid (8) could have microperforations or mesh system (9) over its entire surface to prevent contaminating products from entering the processing tank (1). The mesh system is optional depending on the type of product to be manufactured or treated, the volume of the processing tank (1), the atmospheric conditions of its location, and so on.
[0145] The cover lid (8) has different "mouths" (10) that allow access at any time to the emptying tubes (14) that houses the processing tank (1) for the validation and monitoring of the product being processing as well as to pour inputs, compost matter and / or derivatives inside. The number of "mouths" (10) is variable depending on the number of emptying tubes (14) that house the processing tank (1).
[0147] An important aspect in the manufacture of inputs and compost tea and its derivatives is the oxygenation process. In this process, oxygen bubbles are injected in a controlled and precise manner that must be distributed throughout the product. There are multiple and varied oxygenation systems that can be applied to this machine according to the needs of the sector and the product to be manufactured.
[0149] Insist again on clarification number 1 found at the beginning of the document regarding the use of oxygen and / or other gases.
[0151] The oxygenation systems can be coils (13), diffusers (36), micro-bubble generation pumps (45), nebulizer (40) and / or any other device that allows us to precisely graduate the amount of oxygen concentration per liter of water as well as the size of the bubble (milli, micro, nano and / or pico bubbles).
[0153] When we choose the coil (13) as the oxygenation system, it is placed at the bottom of the processing tank (1). Its spiral shape optimizes the manufacture of biofertilizers based on compost tea and its derivatives by achieving a distribution of oxygen in the ideal product, ensuring a homogeneous distribution throughout the manufactured biofertilizer, drastically reducing low-oxygen areas and achieving almost zero values.
[0155] The oxygenation coil (13) is a tube arranged in a spiral with micro-perforations around its perimeter. The number of turns, the section of said tube, the diameter of the assembly, the number and size of the perforations in the coil, will be made based on the total volume of the processing tank (1), the product to be processed, the aeration pump (18) to be used and the atmospheric conditions of the location where the machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives is to be installed. It can also be made of porous material that allows oxygen flow from inside the coil to the processing tank.
[0157] The oxygenation coil (13) must be placed in the lower part of the processing tank (1). It has a "crosshead" system (12) that prevents it from being in direct contact with the bottom, thus preventing it from being clogged by the remains and sediments produced in the manufacture of biofertilizers based on compost tea and its derivatives. In turn, the "crosshead" system (12) ensures the correct separation of the turns of the oxygenation coil (13), preventing direct contact between them. This improves the oxygenation conditions since the risk of obstruction derived from the sedimentation of the product itself, which is manufactured inside the processing tank (1), is reduced.
[0159] The oxygenation coil (13) will be connected at one of its ends to the aeration pump (18) offering a vertical flow from the bottom up. This stream of oxygen added to that of the aeration ducts (15) provide optimal oxygenation and ionization conditions during the processing of the biofertilizer.
[0161] The micro-perforations of the oxygenation coil (13) allow the creation of oxygen bubbles of a suitable size that are diluted in the resulting product, maximizing ionization and oxygenation of the same and reducing to a minimum or almost zero the areas of the compound with deficit of oxygen.
[0163] If we opt for the diffuser (36) as the oxygenation system, it is placed at the bottom of the processing tank (1). Its concave shape optimizes the manufacture of biofertilizers based on compost tea and its derivatives by achieving a distribution of oxygen in the ideal product, ensuring a homogeneous distribution throughout the manufactured biofertilizer, drastically reducing poorly oxygenated areas and achieving almost zero values.
[0165] The oxygenation diffuser (36) consists of a membrane with perforations around its perimeter, which can be of different sizes, orientation, shape and number, depending on the size and type of bubble required by the product. The number of diffusers, their size (diameter), their arrangement and their placement at the bottom of the processing tank (1) will be selected based on the total volume of the processing tank (1), the product to be processed, the aeration pump (18) to be used and the atmospheric conditions of the location where the machine is to be installed to industrial manufacture of biofertilizers based on compost tea and its derivatives. It can also be made of porous material that allows the flow of oxygen from inside the diffuser (36) to the processing tank (1).
[0167] The oxygenation diffuser (36) must be placed in the lower part of the processing tank (1), anchoring it to it by means of the fixing fitting (37), which is nothing more than a section of threaded tube that is embedded in the tank (1), which prevents it from being in direct contact with the bottom, thus preventing it from being clogged by the remains and sediments produced in the manufacture of biofertilizers based on compost tea and its derivatives. In turn, the fixing fitting (37) ensures correct anchoring to the bottom of the processing tank (1). This improves the oxygenation conditions since the risk of obstruction derived from the sedimentation of the product itself, which is manufactured inside the processing tank (1), is reduced.
[0169] The oxygenation diffuser (36) will be connected at one of its ends to the aeration pump (18) offering a vertical flow of oxygen from the bottom up. This stream of oxygen added to that of the aeration ducts (15) provide optimal oxygenation and ionization conditions during the processing of the biofertilizer.
[0171] The perforations in the oxygenation diffuser (36) allow the creation of oxygen bubbles of a suitable size that are diluted in the resulting product, maximizing ionization and oxygenation of the same and reducing to a minimum or almost no areas of the compound with oxygen deficiency .
[0173] When the device we use for the oxygenation of the product is a micro-bubble generation pump (45), it must be placed outside the processing tank (1). The liquid inlet of the pump (42) must be connected to one of the outputs of the processing tank (1) and its outlet (43) must return back into the processing tank (1), either through the processed product outlet (5) or through the liquid filling inlet (52).
[0174] It is important to highlight that these connection conditions ensure the re-circulation of the product being manufactured inside the processing tank (1) through the micro-bubble generation pump (45) for the time that is estimated in the fabrication process.
[0176] The micro-bubble generation pump (45) has a gas inlet (44). In our case, the liquid will normally be water and the gas will normally be oxygen, although depending on the product in question, both the liquid and the gas may vary.
[0178] At the outlet of the pump for generating micro-bubbles (43) a mixture of bubbles with a size that can be selected with precision (milli, micro and nano bubbles) is obtained. To do this, its inlet (42) can be throttled by means of a valve (46) or the pressure with which the gas is injected can be increased by regulating its quantity through the gas inlet (44). This oxygenation system optimizes the manufacture of biofertilizers based on compost tea and its derivatives by achieving a distribution of oxygen in the ideal product, ensuring a homogeneous distribution throughout the manufactured biofertilizer, drastically reducing low-oxygen areas and achieving zero values.
[0180] If the product or the process to be carried out so indicates, an aeration pump (18) can be connected to the gas inlet of the micro-bubble generation pump (45), passing through the valve gas flow control (46), thus being able to precisely select the amount of gas to be injected at all times. This stream of oxygen added to that of the aeration ducts (15) provide optimal oxygenation and ionization conditions during the processing of the biofertilizer.
[0182] The size of the bubble will be selected based on the total volume of the processing tank (1), the product to be processed, the pressure applied to the gas inlet (44) and the atmospheric conditions of the location where the machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives.
[0184] The gas inlet of the micro-bubble generation pump (44) will be connected by means of a hose (49) to capture the air or gas that we want to inject at all times. Optionally, an aeration pump (18) can be connected to the gas inlet (44) with which to select precisely the amount of gas to be injected at all times. This stream of oxygen added to the aeration ducts (15) provide optimal oxygenation and ionization conditions during the processing of the biofertilizer.
[0186] The micro-bubble generation pump (45) offers us maximum versatility in the manufacturing process of inputs and biofertilizers based on compost tea and its derivatives. Depending on the volume of the processing tank (1) and the estimated processing time, a pump with the appropriate characteristics may be used to control the re-circulation flow of liquid and / or gas.
[0188] Depending on the manufacturing conditions (volume of biofertilizer to be manufactured, processing time, indications of the manufacturing process of the product, atmospheric conditions of the environment in which the machine is installed, ...) different sizes of micro-bubble generation pump (45). The recirculation hoses (34), the aeration pump (18), the inlets and outlets of the processing tank (1) ,. will be tailored to the appropriate diameters and sections.
[0190] When the device we use for oxygenation of the product is the nebulizer (40), it can be placed anywhere, inside or outside the processing tank (1), as long as the following connection conditions are met:
[0191] • The gas inlet (41) must be connected by hose (49)
[0192] to the outside for the capture of the gas.
[0193] • The liquid / sludge inlet of the nebulizer (38) must be connected by hose (34) to the outlet of the booster pump (51).
[0194] • The liquid / sludge outlet of the nebulizer (39) must be connected by hose (34) back to the inside of the processing tank (1), either through the processed product outlet (5) or through the inlet of liquid filling (52).
[0195] • The impeller pump inlet (50) will be connected by hose (34) to any of the processing tank outputs (1), either the processed product output (5) or the cleaning output (7).
[0196] • It is important to note that these connection conditions ensure the recirculation of the product being manufactured inside the processing tank (1) through the nebulizer (40) for the time estimated in the manufacturing process.
[0198] The oxygen nebulizer (40) has a gas inlet (41). In our case, the liquid will normally be water and the gas will normally be oxygen, although, depending on the product in question, both the liquid and the gas may vary, as indicated in clarification No. 1 of this patent.
[0200] At the outlet of the nebulizer (39) a flow of bubbles is obtained with a size that can be precisely selected (micro, nano or pico bubbles). For this, its inlet (41) can be throttled by means of a valve (46) or the pressure with which the gas is injected can be increased by regulating its quantity. This oxygenation system optimizes the manufacture of biofertilizers based on compost tea and its derivatives by achieving a distribution of oxygen in the ideal product, ensuring a homogeneous distribution throughout the manufactured biofertilizer, eliminating poorly oxygenated areas.
[0202] The size of the bubble will be selected based on the total volume of the processing tank (1), the product to be processed, the pressure applied to the gas inlet of the nebulizer (41) and the atmospheric conditions of the location where the machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives is to be installed.
[0204] If the product or the process to be carried out so indicates, an aeration pump (18) can be connected to the gas inlet of the nebulizer (41), passing through the gas flow control valve ( 46), thus being able to select precisely the amount of gas to be injected at all times. This stream of oxygen added to that of the aeration ducts (15) provide optimal oxygenation and ionization conditions during the processing of the biofertilizer.
[0206] Depending on the manufacturing conditions (volume of biofertilizer to be manufactured, processing time, indications of the manufacturing process of the product, atmospheric conditions of the environment in which the machine is installed, ...) different sizes of nebulizer (40). The recirculation hoses (34), the booster pump (35), the aeration pump (18), the inlets and outlets of the processing tank (1) ,. will be tailored to the appropriate diameters and sections.
[0208] The nebulizer (40) allows the creation of gas bubbles (usually oxygen) of a precise size (micro, nano and pico bubbles) that are diluted in the resulting product maximizing ionization and oxygenation of the same and completely eliminating the areas of the compound with oxygen deficiency. Of all the exposed oxygenation systems, the nebulizer drastically accelerates the manufacturing and purification processes according to sector and needs.
[0210] The emptying tubes (14) are bags or sleeves that will contain the organic compost material and its derivatives from which the compost tea and its derivatives will be manufactured. In them the process of filtering the compost and its derivatives takes place.
[0212] They must be made of a porous or filtering material (14) for the correct processing, ionization and oxygenation of organic matter. compost and its derivatives, being able to use filter columns, industrial-type sleeves or made with chain mail.
[0214] The discharge tubes (14) must have a lower height than the processing tank (1), admitting different variants in their diameter depending on both the amount of organic material to be processed and the desired organic characteristics.
[0216] It is important that the emptying tubes (14) leave a free space of separation with the bottom of the processing tank (1) to maximize the oxygenation of the agricultural product to be manufactured, favor the homogeneous distribution of oxygen in the mixture and avoid the appearance of non-oxygenated areas.
[0218] The emptying tubes (14) must be arranged in a vertical position inside the processing tank (1) suspended in its upper part.
[0220] The machine for industrial manufacturing of biofertilizers based on compost tea and its derivatives allows the placement of a variable number of emptying tubes (14), depending on the volume of the processing tank (1), the type, quantity and quality of biofertilizer to be manufactured, as well as the atmospheric conditions at the time of manufacture.
[0222] Each of the emptying tubes (14) must be connected to the outside through one of the "mouths" (10) of the tank cover cover (8), and in turn properly aerated, allowing its manipulation at any time and observation from the outside of the organic material it houses. Remember at this moment that the cover cover (8) that we expose here allows or not the circulation of air to and from the processing tank (1) as required.
[0224] Inside the emptying tubes (14) the aeration ducts (15) are placed. The addition of this element maximizes the oxygenation conditions of the resulting agricultural product and achieves an optimal air distribution regime throughout the final mixture.
[0225] Insist again on clarification number 1 found at the beginning of the document regarding the use of oxygen and / or other gases.
[0227] These aeration ducts (15) will be arranged in a vertical position from the surface of the drain tube (14) along its entire length. The drain tube (14) must be spaced about 20cm from the bottom of the processing tank (1) to improve the oxygen distribution conditions in the product.
[0229] The aeration ducts (15) are connected to the aeration pump (18) at the top, offering a flow of oxygen from top to bottom.
[0231] Throughout their length, the aeration ducts (15) have micro-perforations that allow the injection of oxygen into the agricultural product contained in the emptying tubes (14).
[0233] In order to accelerate the process of manufacturing biofertilizers based on compost tea and its derivatives, the machine for industrial manufacturing of biofertilizers based on compost tea and its derivatives incorporates an electric grinder (16) that is introduced inside the tubes of drain (14). This electric grinder (16) manages to homogenize the mixture, extract more and faster while creating a vortex effect in the compound that favors the energization of agricultural preparations.
[0235] This electric grinder (16) produces a vortex effect in the compound that favors the energization of agricultural preparations.
[0237] The electric grinder (16) favors the optimal distribution of oxygen in the compound and increases the microbial life, since it accelerates the biological processes that occur in the product.
[0239] The application of the electric grinder (16) during the manufacturing process of biofertilizers based on compost tea and its derivatives allows to homogenize the mixture and accelerate the preparation time of the product.
[0241] An industrially manufactured aeration pump (18) is used to supply oxygen to the agricultural product.
[0243] The aeration pump (18) must be located outside the processing tank (1) and must be in an elevated place, thus avoiding the return of water from the inside to the outside. The aeration pump (18) is connected by a network of distribution hoses (17) to the aeration ducts (15) that contain the discharge tubes (14) from the top and to the oxygenation coil (13) or to the diffusers (36) in the lower part through its connection nozzle (21) according to the oxygenation system that has been used.
[0245] Each of the distribution hoses (17) that feeds oxygen to the aeration conduits (15) can be throttled by means of an individual valve (19). In the same way, the distribution hose (17) that descends to the oxygenation coil (13), or to the diffusers (36) depending on the case, has its own valve (20) to stop the supply of oxygen as decided in each instantly, either to apply the electric stirrer with vortex effect (27), for cleaning tasks, or for any other matter that requires it.
[0247] Each of the distribution hoses (17) that communicate the aeration pump (18) with the aeration ducts (15) or with the oxygenation coil (13) or with the diffuser (36) end in a "nozzle" ( 21) that allows easy connection of these.
[0249] The power of the aeration pump (18) will depend on the dimensions of the oxygenation system, coil (13) or diffusers (36), the volume of organic compost material to be processed as well as the environmental conditions at the time of the making.
[0251] This aeration pump (18) is specifically designed for the volume of compost tea and its derivatives to be manufactured to optimize the oxygen level to the desired resulting product and ensuring proper ventilation flow to it.
[0253] The industrial manufacturing machine for biofertilizers based on compost tea and its derivatives allows the placement of a variable number of emptying tubes (14). In figure 7 a machine with four emptying tubes (14) is shown, although only 2 have been represented to facilitate the drawing, with the oxygen distribution hoses (17) connected to the aeration ducts (15) of the tubes. drain (14) and the oxygenation coil (13). It can be seen that the cover cap is in place (8).
[0255] The preparation of compost tea and its derivatives allows the addition of fresh, dry, green plant product, or any other plant, organic or even inorganic material that allows its use in organic farming. For this, at the time of manufacture of the biofertilizer, these elements can be added through the "mouths" (10) of the cover cover (8) of the processing tank (1). In the same way, you can add crop residues for their use.
[0257] This industrial machine also allows the manufacture of anaerobic biofertilizers. For this, it has a hood lid (22) that will be made of wood, plastic, copper or any other valid material for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...). This hood cover (22) completely seals the processing tank (1) avoiding the flow of air from the inside to the outside and / or vice versa. The shape chosen for the bell lid (22) is designed in such a way as to maximize the concentration in a centralized zone of the gases derived from the fermentation process that are generated during the manufacture of anaerobic biofertilizers.
[0259] The hood cover (22) is provided with fastening clips (23) that will be arranged around its outer contour and which fix the hood cover (22) to the processing tank (1), contributing to its perfect sealing. In addition, on the inside, it has a hermetic gasket that is arranged around the entire interior contour of the surface of the hood cover (22) and which, due to the pressure exerted by the fastening clips (23), completely seals the hood cover (22) to the upper edge of the processing tank vessel (1).
[0261] To allow the expulsion of the gases from the fermentation process of the manufacture of anaerobic biofertilizers, the hood lid (22) has a pressure relief or safety outlet valve (24) that will be located next to the concentration area. of the gases produced during fermentation in the manufacturing process of anaerobic biofertilizers.
[0263] It also has a gas outlet (26) to which a communication tube (30) will be connected that will discharge the gases produced during fermentation in the process of manufacturing anaerobic biofertilizers to a bottle or external container (29).
[0265] Depending on the type and volume of anaerobic biofertilizer to be manufactured, the meteorological conditions at the time of manufacture, the temperature and humidity conditions and another series of bioagroecological parameters, the pressure relief valve or safety valve (24) or the gas outlet (26) to achieve optimal conditions in the manufacture of the biofertilizer.
[0267] The hood cover (22) also has an O-ring (25) that allows the installation and connection of an electric stirrer (27) that allows the agricultural product to be stirred in its preparation.
[0269] The electric stirrer (27) will be used in all phases of the manufacture of biofertilizers to homogenize the mixture and accelerate the processes and improve the distribution of microorganisms in the agricultural product. It will be made of stainless steel, wood, plastic, copper or any other material valid for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...). The material used in addition must present a high resistance to friction and be resistant to the corrosive processes that take place during the manufacture of biofertilizers based on compost tea and its derivatives. It is connected to the outside to an electric motor (28) through the O-ring (25) that has the hood cover (22).
[0271] The expulsion of gases produced by the effects of fermentation that takes place during the manufacture of anaerobic biofertilizers is carried out through the gas outlet (26) which is located in the hood lid (22). These gases will be poured into an external bottle or container (29) that contains water inside (31). The external bottle or container (29) will be located near the processing tank (1) and outside of it. For this, a communication tube or a hose (30) will be used that connects the gas outlet (26) with the external container (29).
[0273] The vortex pumping system is preferably carried out at the end of the manufacture of biofertilizers as an option. For this, a re-circulation hose (34) is connected from the product outlet valve (5) of the processing tank (1) to the inlet cannula of the driving pump (35). This will be in charge of pumping the mixture through the re-circulation hoses (34) towards each of the vortex inlets (4) with which the processing tank (1) has, where it is reinserted under pressure by steerable valves ( 33), thus allowing to maximize the vortex effect over the entire mix. With this, the preparation is energized, making it more energetic. Its use is oriented towards biodynamic agriculture.
[0275] The number and diameter of these vortex inlets (4), the power of the driving pump (35) and the section of the recirculation hoses (34) that connect it to the steerable valves (33) will depend on the volume and type of biofertilizer to be manufactured, the atmospheric conditions and the temperature at which the manufacturing process is to be carried out.
[0276] The use of the vortex pumping system can be done in the manufacture of both aerobic and anaerobic biofertilizers.
[0278] Figure 11 shows the processing tank (1) with the cover cover (8), but it can also be applied with anaerobic biofertilizers using the bell cover (22).
[0280] When the shape of the processing tank (1) is ovoidal, the location and angle of the processed product outlet (5) and the cleaning outlet (7) can be modified to also serve as vortex inlets. This allows a vortex to be applied to the left and moments later to the right, thus achieving the application of techniques typical of biodynamic agriculture at an industrial level in the dynamization of inputs or preparations.
[0282] Inside the biofertilizer manufacturing tank (1) the revitalization, crystallization and energization device (48) is introduced. Its direct contact with the biofertilizer allows it to structure and acquire life support properties. The vortex effect generated by the machine and described above gives free energy to the preparation. Highlight that, in accordance with the theoretical foundations on which the structuring of water is based, straight lines are the opposite of living organic elements. Hence, the rounded and ovoidal shapes present in the entire manufacturing process of the industrial machine, emulating the water containers found naturally on the planet: springs, lakes, ponds, river and stream beds, ...
[0284] The water re-circulation processes, the vortex effect, the rounded and ovoidal shapes of the processing tank (1) and the revitalization, crystallization and energization device (48) favor the structuring and harmonization of the biofertilizer.
[0286] All these elements lead to the appearance of hexagonal water molecules, which is composed of six water molecules that are linked by common hydrogen bonds. Healing springs found throughout the world have a high concentration of hexagonal water particles. Also, structured water is at the correct pH level, that is, alkaline. Molecular structures are small enough to easily pass through cell membranes.
[0288] The resulting molecule is magnetically attractive to other molecules including each other.
[0290] Basic biofertilizer manufacturing process
[0291] This machine produces this ecological preparation, very soluble and assimilable by plants, capable of satisfying the nutritional needs of each crop, currently obtaining higher productions than those of chemically fertilized soils.
[0293] This biodynamic microbial preparation that we call OXYTEA® 600 is essential for the machine since it accelerates and improves processes. It is based on a biodynamic technique for collecting microorganisms from ancient forests, specifically tertiary forests, but from the surface layer of the soil, that is, the first 15-20 cm, called horizon A. The more diversity in the collection area, best results. This preparation contains long-chain algae, molasses (preferably cane), citric acid, compost (preferably biodynamic) and / or worm castings.
[0295] The basic material necessary for the industrial manufacture of this biodynamic microbial preparation is:
[0296] - OXYTEA® machine of adequate volume.
[0297] - Water suitable for irrigation, and depending on the quality of the water, citric acid may be needed to correct the pH. Any other acid can be equally valid.
[0298] - Molasses, preferably sugar cane.
[0299] - OXYTEA® 600.
[0300] - Compost (young or mature) or biodynamic compost, preferably.
[0301] - Long chain algae (Ascophyllum nodosum or any other), with a very high cation exchange capacity, greater than 32000 meq / 100 gr, very important to speed up and improve processes.
[0302] - pH, oxygen and conductivity meter.
[0304] Preparation mode. The following steps are followed:
[0305] 1. The tank is filled with ^ parts of water.
[0306] 2. The machine is started by activating its ignition switch.
[0307] 3. The molasses is added to the water.
[0308] 4. OXYTEA® 600 is added to the content.
[0309] 5. The algae are mixed with compost and introduced into the bags or filters.
[0310] 6. The rest is completed with water until its level is reached.
[0312] In 24-48 hours we have the preparation ready to apply. You have to verify that everything has worked correctly. During processing, pH and conductivity measurements are taken. The smell is very pleasant and characteristic if everything has been done well.
[0314] The multiplication of some microorganisms requires more time for their proliferation: some reach their optimum level between 2 and 12 hours and others need between 12 or 48 hours depending on the selected oxygenation system, atmospheric conditions of the environment and volume of the preparation.
[0316] After making these checks, it can be applied to the soil, injecting it together with the irrigation water, or by foliar application to the aerial parts of the plant. The product should be applied as soon as possible on the plant or injected when irrigation. Depending on the oxygenation system used, the optimal properties of the product may vary, and may even extend for several days.
[0318] Dose of the preparation
[0319] The fertigation doses of this preparation are generally 60 to 120 liters per hectare, two or three times a week. Even up to 6 days a week in the case of banana cultivation, which is one of the most demanding crops and requires a large volume of water and nutrients throughout its productive cycle, consuming 15-35 liters of water per plant per day.
[0321] There are different specific processes for each type of crop, to achieve an optimal level of fertilization of the plants and improve the health of the soil.
[0323] The foliar dose depends on the type of crop and the problem we want to correct, but generally it is one liter of the preparation in 10 liters of water (1:10), or also 1: 5 or 1:20. The appropriate dose is decided based on the crop. There are different recipes, processes and mixes of specific inputs for foliar applications that would avoid fungi and pests.
[0325] Benefits of the preparation. The material obtained in our process has a myriad of properties, managing to eliminate both soil and crop problems. These are its benefits:
[0326] - Increase in soil organic matter.
[0327] - Increase in the microbial life of the soil.
[0328] - Encourages the mixture and the union of particles in the soil, aggregates. - With this biodynamic microbial technology, allelochemicals (allomonas, kairomonas, synomonas and apneumonas) are increased.
[0329] - Increased vitality of plants or crops.
[0330] - Increase the absorption of nutrients.
[0331] - Increases the fixation of atmospheric nitrogen.
[0332] - Increased water retention in the soil.
[0333] - Increase of the root system (rhizosphere).
[0334] - Achievement of nutrients in the soil profile.
[0335] - Increase in carbon sequestration.
[0336] - There is a very important saving of phytosanitary products.
[0338] This basic recipe admits adding the mixture with different raw materials for chelation such as potassium sulfate, iron sulfate, zinc sulfate, boron sulfate, manganese sulfate, borax, molitdate, organic flour (bone, blood, and fish, feathers, ...) or inorganic (rock, calcium carbonate, magnesium carbonate ,.).
[0339] The addition of these materials must be done with care not to mix antagonistic substances. Thus, for example, if additive with Calcium (Ca) it should never also be mixed with Potassium (K), nor vice versa.
[0341] The following microelements can be mixed on the basic recipe: Iron (Fe), Magnesium (Mg), Manganese (Mn), Zinc (Zn), Molitdenum (Mo), Boron (Bo), Calcium (Ca) in small quantities, never exceeding a maximum proportion of 2 Kilograms of the aforementioned additives for every 500 liters of the total product manufactured.
[0343] BRIEF EXPLANATION OF THE DRAWINGS
[0345] In figure 1 the processing tank (1) is shown. It has a processed product outlet (5), a cleaning outlet (7) and a liquid inlet (53). These three holes or perforations on the surface of the processing tank (1) have a valve (3), (6) and (53) to precisely control the inlet and outlet flow of liquids and sludge. The junction of the walls and bottom of the processing tank are not angular or edge-shaped, but rather rounded edges (2). The processing tank (1) also has vortex effect inlets (4).
[0347] Figure 2 shows the cover cover of the processing tank (8) with four access ports (10) to the interior of the processing tank (1) and the mesh-like covering of the cover (9).
[0349] Figure 3 is the crosshead base of the oxygenation coil (12).
[0351] Insist again on clarification number 1 found at the beginning of the document regarding the use of oxygen and / or other gases.
[0353] Figure 4 is the oxygenation coil (13) on the base of spreaders (12).
[0354] Figure 5 represents the emptying tubes (14), which will contain the organic compost material and its derivatives. We also see the aeration ducts (15) and the electric grinder (16).
[0356] Figure 6 shows the entire aeration system with the exception of the aeration ducts (15) of the drain tubes (14) shown in figure 7 in which the coil (12) has been used as an oxygenation system.
[0358] Figure 7 shows a machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives with a capacity of 4 emptying tubes (14) in which only 2 have been represented to facilitate understanding of the drawing.
[0360] Figure 8 shows the hood cover (22) of the processing tank (1). This lid allows the manufacture of both aerobic and anaerobic inputs. For this, it has clamping clips (23) for the hermetic closure of the processing tank (1), an outlet valve to relieve pressure of the gases (24) that are generated during the biofertilizer manufacturing process, a O-ring (25) to connect the agitator (27) to the electric motor (28) that is placed outside the processing tank (1) and a gas outlet (26).
[0362] Figure 9 represents the processing tank (1) with the hood cover (22) in place, the agitator (27) installed and connected to the external electric motor (28).
[0364] Figure 10 shows the processing tank (1) during the manufacture of anaerobic biofertilizer. It has the hood lid (22) in place, the fixing clips (23) closed and the gas outlet (26) generated during the manufacture of anaerobic biofertilizers connected by hose (30) to a full bottle or container (29) of water where the gases expelled from the processing tank (1) are discharged.
[0365] Figure 11 represents the pumping system of the mixture for the generation of the vortex effect. The liquid and sludge drive pump (35) is connected by hose (34) to the valve of the processed product outlet (6) and re-circulates the biofertilizer from inside the processing tank (1) back to its interior through the vortex inputs (4) to generate the vortex effect. The steerable valves (33) make it possible to optimize the vortex effect.
[0367] Figure 12 shows an oxygenation diffuser (36) for generating the vertical flow of oxygen from the bottom up. Its entire surface is covered with a porous membrane. In its lower part it has a fixing fitting (37) to hold it to the bottom of the processing tank (1).
[0369] Figure 13 shows an oxygenation nebulizer (40) for the generation of the vertical oxygen flow with micro, nano and peak size bubbles. The nebulizer (40) has an inlet for liquids and sludge (38) and an outlet for liquids and sludge (39), which, as they pass through it, mix with the gas that we inject through its gas inlet ( 41).
[0371] Figure 14 shows a micro-bubble generation pump (45) that will be used for the generation of the vertical oxygenation flow with a selectable size of bubbles of milli, micro and nano meters. The micro-bubble generation pump (45) has an inlet for liquids and sludge (42) and an outlet for liquids and sludge (43), which, as they pass through it, mix with the gas that we inject by its entry of gases (44).
[0373] Figure 15 shows the entire aeration system except for the aeration ducts (15) of the emptying tubes (14) shown in figure 7 in which two diffusers (36) have been used as oxygenation system. The diffusers (36) are fixed with their fitting (37) to the bottom of the processing tank (1) and are connected through a hose (17) to the aeration pump (18).
[0374] Figure 16 shows the oxygenation system of the machine by means of a nebulizer (40). There is a re-circulation of the biofertilizer that is inside the processing tank (1) making it pass through the interior of the nebulizer (40) for its correct oxygenation. It is the liquid and sludge driving pump (35) that generates the pumping force necessary for the re-circulation of liquids and sludge. The gas inlet (41) of the nebulizer (40) is connected by hose (49) to the outside. At its upper end it has a gas flow control valve (46) to precisely control the amount of oxygen that we introduce. Optionally, an aeration pump (18) can be connected to this valve (46) to also control the pressure conditions of the injected gas.
[0376] Figure 17 shows the oxygenation system using a micro-bubble generator pump (45). There is a re-circulation of the biofertilizer that is inside the processing tank (1), making it pass through the interior of the micro-bubble generation pump (45) for its correct oxygenation. This same pump (45) generates the necessary pumping force for the re-circulation of liquids and sludge. Its gas inlet (44) is connected by hose (49) to the outside. At its upper end it has a gas flow control valve (46) to precisely control the amount of oxygen that we introduce. Optionally, an aeration pump (18) can be connected to this valve (46) to also control the pressure conditions of the injected gas.
[0378] Figure 18 shows the oxygenation system using diffusers (36) and the necessary device for revitalizing, crystallizing and energizing the water (48) has been included.
[0380] Insist again on clarification number 1 found at the beginning of the document regarding the use of oxygen and / or other gases.
[0381] MODE OF CARRYING OUT THE INVENTION
[0383] First, the processing tank (1) must be manufactured as shown in figure 1. It is a cylindrical tank or pipe, open at the upper end and closed at the lower end. The junction of the walls and bottom of the processing tank are not angular or edge-shaped, but rather rounded edges (2). The volume of the processing tank (1) can be 100, 200, 500, 1000 liters, or any other volume that satisfies the manufacturing needs. For a tank of 500 liters, a height of no more than 110 centimeters and a diameter according to the height selected should be used.
[0385] For the processing tank (1), wood, plastic, copper or any other material valid for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...) must be used. It is important that you have UV protection if you want to manufacture biofertilizers based on compost tea and its derivatives outdoors.
[0387] It must contain a hole or perforation preferably in its lower part that will be used as a cleaning outlet (7). The outflow of liquids and sludge from this outlet will be controlled by an industrial shut-off valve (3) as shown in figure 1.
[0389] The processing tank (1) must have another hole or perforation that serves as an outlet for the extraction of the processed product (5) and will also be equipped with an industrial shut-off valve (6). This processed product outlet (5) will preferably be located in the lower part of the processing tank (1).
[0391] In the upper part of the processing tank (1), another perforation or hole must be made to serve for filling liquids (52) into the processing tank (1). Again, this inlet will have a valve (53) to control the flow of entry of liquids and sludge into the processing tank (1).
[0393] The processing tank (1) also has vortex effect inlets (4). These are again holes or perforations in the walls of the processing tank (1). Their number, their section and their distribution throughout the processing tank (1) will depend on the volume of the latter. Depending on the biofertilizer to be manufactured and the indications of its preparation process, these inputs will be used or not.
[0395] The diameter of all the inlet and outlet holes for liquids and sludge from the processing tank (1) must have a minimum diameter of 40mm.
[0397] The processing tank (1) has a covering cover (8) as shown in figure 2. The diameter of this cover must be in accordance with the diameter of the processing tank (1) in order to cover it. This cover (8) may or may not be permeable to the transfer of gases. This is why it may or may not have micro-perforations or mesh system of its entire surface (9), which allows the transfer of gases from and into the processing tank (1). The cover cover (8) has several holes or perforations that we call mouths (10) and that will serve to access the interior of the processing tank (1).
[0399] Figure 2 shows the cover cap with 4 mouths (10) and mesh system (9), but it may have more or fewer mouths depending on the volume and size of the processing tank (1) and the product. biofertilizer to be made. For a 500-liter tank, a total of 7 openings (10) with a diameter of 14 centimeters are needed, distributed evenly over the entire surface of the cover lid (8).
[0401] The cover cap (8) must be made of the same materials as the processing tank.
[0402] In the manufacturing processes of biofertilizers based on compost tea and its derivatives described here, a vertical oxygenation system is used from the bottom up. This oxygenation system admits different variants that will be described throughout the document.
[0404] One of the options for a vertical bottom-up oxygenation system is to use a coil (13). Figure 3 shows the crosshead base (12) of the oxygenation coil (13). This base is made up of two bars (11) or more, depending on the diameter of the processing tank (1), which can be made of wood, plastic, copper or any other material valid for the storage, conservation and processing of products for human consumption. (polyethylene, polypropylene, ...).
[0406] Each of these bars (11) has a series of slits on which the oxygenation coil (13) rests. In turn, in its central part it has a notch that allows the union of the two bars to give rise to the base in the form of a crosshead (12). The length of each of these bars (11) must be in accordance with the diameter of the processing tank, trying to maximize the covered area.
[0408] Figure 4 shows the oxygenation coil (13). This should be placed at the bottom of the processing tank (1). It rests on the base of the cross-shaped coil (12) to raise it slightly from the bottom of the processing tank and ensure the separation of each of its turns and avoid contact between them.
[0410] The oxygenation coil (13) is manufactured with porous and filtering material that is valid for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...).
[0411] The coil (13) will be placed on the base of spreaders (12) at the bottom of the processing tank (1) trying to maximize the covered area.
[0413] The emptying tubes (14) will contain the organic compost material and its derivatives from which the biofertilizers based on compost tea and its derivatives are manufactured. They must be made of a porous or filtering material for the correct processing, ionization and oxygenation of the organic compost material and its derivatives, being able to use filter columns, industrial-type sleeves or made with mesh coat for this purpose.
[0415] The discharge tubes (14) must have a lower height than the processing tank (1), admitting different variants in their diameter depending on both the amount of organic material to be processed and the desired organic characteristics.
[0417] It is important that the drain tubes (14) leave a free space of separation with the bottom of the processing tank (1). They must be arranged in a vertical position inside the processing tank (1) suspended in its upper part and fastened to the inlet ports (10) of the covering cover (8).
[0419] Inside each emptying tube (14) an aeration conduit (15) is placed that crosses it vertically from top to bottom as shown in figure 5. In the product crushing phase, the conduit will be removed of aeration (15) and the electric grinder (16) will be placed.
[0421] Figures 6 and 7 show the entire aeration system when we use the coil (13) as an oxygenation system. The distribution hoses (17) are connected at one end to the aeration pump (18) and to the oxygenation coil (13) at the bottom and to the aeration conduits (15) that are in the drain pipes (14) on top of the processing tank (1).
[0422] The aeration ducts (15) can be made of wood, plastic, copper or any other material valid for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...) with porous and filtering material, providing them with micro -perforations.
[0424] The oxygen throttle valves (19) of the distribution hoses (17) and the oxygen throttle valve of the lower oxygenation system (20) stand out, in this case, the oxygenation coil (13). Furthermore, the connection nozzles of the distribution hoses (21) both to the aeration ducts (17) and to the oxygenation coil (13) are shown.
[0426] The industrial shut-off valves that are used in the cleaning outlet (7), the processed product outlet (5), the vortex inlets (4), the liquid and sludge inlet (52) can be easily acquired in today's market. .
[0428] The section of the distribution hoses (17) will depend on the volume, height, diameter of the processing tank (1), the product to be processed, the processing time and the atmospheric conditions in which it is to be located.
[0430] The distribution hoses (17) must be made of plastic, copper, stainless steel or any other material valid for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...).
[0432] The current market offers a wide range of hoses or pipes that can be valid as distribution hoses (17).
[0434] Figure 7 shows a machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives with a capacity of 4 emptying tubes (14) in which only 2 have been represented to facilitate understanding of the drawing, with the coil oxygenation tank (13) in the lower part of the processing tank (1) and the cover cap in the upper part (8).
[0435] In figure 7 you can see the aeration system connected to the aeration ducts (15) of the drain pipes (14).
[0437] The pumps that currently exist on the market are valid as aeration pump (18) in the manufacture of this industrial machine.
[0439] Figure 8 shows the hood lid (22) of the processing tank (1) for the manufacture of anaerobic biofertilizers. It is important that this cap is manufactured in such a way that it is a watertight cap. Around it are several clamping clips (23) that securely fix it to the processing tank (1). These fastening clips (23) will be anchored to the tank only if we are making an anaerobic biofertilizer. Otherwise they will not be anchored.
[0441] In turn, it has a pressure relief or safety outlet valve (24) through which the gases generated by fermentation product are expelled during the manufacture of anaerobic biofertilizers. If aerobic biofertilizers are being manufactured, this valve (24) will be left open, in such a way that the gases circulate to and from the processing tank (1). Otherwise, this valve will close.
[0443] The hood lid (22) also has a gas outlet (26) that will discharge the gases produced during fermentation in the process of manufacturing anaerobic biofertilizers. If aerobic biofertilizers are being manufactured, this gas outlet (26) will be open, in such a way that the gases circulate to and from the processing tank (1).
[0445] The hood cover (22) has a cavity equipped with an O-ring (25) that serves as a watertight connection to which the stirrer motor is connected for the rotation of the electric vortex stirrer (28) as shown in figure 9.
[0447] The hood cover (22) will be made of wood, plastic, copper or any other material valid for storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...). It is important that you have UV protection if you want to manufacture biofertilizers based on compost tea and its derivatives outdoors. The gasket that surrounds the entire inner face of the hood cover (22) and that completely seals the processing tank is readily available on the current market.
[0449] The O-ring (25) of the hood cover (22) to which the external motor is connected for the generation of the vortex effect (28) by means of the electric stirrer (27) can also be easily acquired in the current market.
[0451] Figure 9 represents the processing tank (1) with the hood cover (22) in place, the electric stirrer installed (27) and connected to the external electric motor (28) and the fastening clips (23) without anchoring, so that the transfer of gases to and from the processing tank (1) is allowed. Aerobic biofertilizers are being developed.
[0453] The electric stirrer (27) will be made of stainless steel, wood, plastic, copper or any other valid material for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...). The material used must also have a high resistance to friction and be resistant to the corrosive processes that take place during the manufacture of biofertilizers based on compost tea and its derivatives. The current market offers a wide range of electric motors that can be valid to connect to the electric stirrer (28).
[0455] Figure 10 shows the processing tank (1) during the manufacture of anaerobic biofertilizer (32). It has the hood lid (22) in place, the fastening clips (23) anchored and the electric vortex effect stirrer (27) in place. For the expulsion of gases, the gas outlet (26) of the hood lid (22) is being used, to which a communication tube or a hose (30) has been connected that goes to a bottle or external container (29 ) containing water inside (31). This prevents the gases from returning to the interior of the processing tank (1), optimizing the manufacturing process of anaerobic biofertilizers.
[0457] The section of the gas outlet hose (30) will depend on the volume, height, diameter of the processing tank (1), the product to be processed, the processing time and the atmospheric conditions in which it is to be located. .
[0459] The gas outlet hose (30) must be made of plastic, copper, stainless steel or any other valid material for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...).
[0461] The current market offers a wide range of hoses or pipes that can be used as a gas outlet hose (30).
[0463] The system for pumping the mixture to generate the vortex effect has been represented in Figure 11. The product is extracted through the product outlet valve (6) or through the cleaning outlet valve (3). By means of an impeller pump (35) it is poured back into the processing tank (1) through the vortex inlets (4) of the tank itself, where it is reinserted under pressure by steerable valves (33), thus allowing to maximize the vortex effect over the whole mix.
[0465] The steerable valves (33) that are used in the vortex effect inlets (4) can be easily acquired in the current market. They must be made of plastic, copper, stainless steel or any other material valid for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...).
[0467] The product circulates through a set of hoses (34) that go from the product outlet valve (6) or from the cleaning valve (3) to the booster pump (35) and from the latter to the vortex inlets (4) of the processing tank (1) through which it is reinserted inside the same.
[0469] Although the cover cap (8) is shown in figure 11, the vortex effect mixture pumping system can be used interchangeably with it or with the bell cap (22).
[0471] The current market offers a wide range of booster pumps (35) that can be used to perform the vortex effect. The power, the diameter of the inlets and outlets of the booster pump (35) will depend on the volume, the height, the diameter of the processing tank (1), the product to be processed and the atmospheric conditions in which it is to be located. .
[0473] The section of the re-circulation hoses (34) will depend on the volume, the height, the diameter of the processing tank (1), the product to be processed, the processing time and the atmospheric conditions in which it is to be located. .
[0475] The re-circulation hoses (34) must be made of plastic, copper, stainless steel or any other valid material for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...).
[0477] The current market offers a wide range of hoses or pipes that can be used as re-circulation hoses (34).
[0479] Figure 12 shows an oxygenation diffuser (36) that can be used as one of the possible vertical oxygenation systems from the bottom up in the biofertilizer manufacturing process. It is placed at the bottom of the processing tank (1). Each diffuser (36) consists of a membrane with perforations around its perimeter, which can be of different sizes, orientation, shape and number, depending on the size and type of bubble required by the product. To be fixed to the bottom of the processing tank (1), they will be anchored to it by means of the fixing fittings (37).
[0480] The number of diffures (36), their location, their diameter and the characteristics of their membrane will depend on the volume, height, diameter of the processing tank (1), the product to be processed and the atmospheric conditions in which it is to be processed. to locate.
[0482] They must be made of plastic, copper, stainless steel or any other material valid for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...).
[0484] The current market offers a wide range of diffusers (36) with their incorporated fitting that can be valid for use in the manufacture of the machine described here.
[0486] In figure 13 an oxygenation nebulizer (40) is shown. The current market offers a wide range of nebulizers (40) that can be valid for use as an oxygenation system in the process of making biofertilizers.
[0488] The amount of oxygen, the size of the micro-bubbles, the concentration of oxygen in liquid, the number of liters per minute that it can oxygenate will depend on the nebulizer (40) used. Your choice will be made based on the volume, height, diameter of the processing tank (1), the product to be processed and the atmospheric conditions in which it is to be located.
[0490] Figure 14 shows a micro-bubble generation pump (45), another of the valid alternatives in the generation of a vertical flow of oxygen inside the processing tank (1) from the bottom up. The current market offers a wide range of micro-bubble generation pumps (45) that can be valid for use as an oxygenation system in the process of making biofertilizers.
[0492] The amount of oxygen, the size of the micro-bubbles, the concentration of oxygen in liquid, the number of liters per minute that it can oxygenate will depend on the generation pump. micro bubbles (45) used. Your choice will be made based on the volume, height, diameter of the processing tank (1), the product to be processed and the atmospheric conditions in which it is to be located.
[0494] Figure 15 shows the processing tank (1) with 2 oxygenation diffusers (36) placed at the bottom connected to the aeration pump (18) by hoses (17). It is important to remember that this biofertilizer manufacturing machine admits several vertical oxygenation systems: by means of a coil, by means of diffusers, by means of a micro-bubble generation pump and by means of a nebulizer.
[0496] Figure 16 represents the oxygenation system using a nebulizer (40). A re-circulation of the biofertilizing liquid inside the processing tank (1) is created by passing it through the nebulizer (40) and returning it to the inside of the processing tank (1) loaded with oxygen. The booster pump (35) assists in the re-circulation of the biofertilizing liquid / sludge.
[0498] To generate this re-circulation and oxygenation of the product, it will be enough to connect the cleaning valve (3) by means of hoses (34) to the inlet of the driving pump (50). The outlet of the booster pump (51) will also be connected by hoses (34) to the inlet of the nebulizer (38). The nebulizer outlet (39) is connected to the processed product outlet valve (6). The gas inlet of the nebulizer (41) is connected by hose (49) to allow the entry of gases. This inlet will optionally have a gas inlet control valve (46) to precisely regulate the inlet oxygen flow. Optionally, it can be connected to an aeration pump (18) to precisely increase the pressure of the gas inlet.
[0500] This creates a recirculation of the liquid from the processing tank (1), towards the nebulizer (40) and back again to the processing tank (1) loaded with oxygen.
[0501] This recirculation circuit can also be carried out using as a start any of the two outlet valves of the processing tank (1), be it the valve of the processed product outlet (6) or the valve of the cleaning outlet (3 ) and the liquid inlet valve (53) as the end of the re-circulation.
[0503] The section of the air inlet hose (49) will depend on the volume, the height, the diameter of the processing tank (1), the product to be processed, the processing time, the characteristics of the aeration pump (18 ) and the atmospheric conditions in which it will be located.
[0505] The air inlet hose (49) must be made of plastic, copper, stainless steel or any other material valid for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...).
[0507] The current market offers a wide range of hoses or pipes that can be used as an air inlet hose (49).
[0509] Insist again on clarification number 1 found at the beginning of the document regarding the use of oxygen and / or other gases.
[0511] Figure 17 shows the oxygenation system using a micro-bubble generation pump (45). A re-circulation of the biofertilizer liquid inside the processing tank (1) is created by making it pass through the interior of the micro-bubble generation pump (45) and returning it to the inside of the processing tank (1) loaded with oxygen. The micro-bubble generation pump itself (45) helps in the re-circulation of the biofertilizing liquid / sludge.
[0513] The inlet of the micro-bubble generation pump (42) is connected by hoses (34) to the cleaning outlet valve (3). The outlet of the micro-bubble generation pump (43) is connected to the valve of the processed product outlet (6). The entry of gases (44) of the micro-bubble generator pump (45) is connected by hose (49) to allow the entry of gases. This inlet will optionally have a gas inlet control valve (46) to precisely regulate the inlet oxygen flow. Optionally, it can be connected to an aeration pump (18) to precisely increase the pressure of the gas inlet.
[0515] This recirculation circuit can also be carried out using as a start any of the two outlet valves of the processing tank (1), be it the valve of the processed product outlet (6) or the valve of the cleaning outlet (3 ) and the liquid inlet valve (53) as the end of the re-circulation.
[0517] Figure 18 shows the device for revitalizing, crystallizing and energizing water (48). In this case, it is located at the bottom of the processing tank (1) anchored to the fixing support (47), but it could be located in any other location as long as it was in permanent contact with the biofertilizer.
[0519] This device (48) is cylindrical in shape and rounded at its ends. It will be wrapped in an anti-oxidant and anti-corrosive material such as plastic, copper, stainless steel or any other valid material for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...).
[0521] The height, width and section of the water revitalization, crystallization and energization device (48) will depend on the volume, height, diameter of the processing tank (1), the product to be processed, the processing time and the processing time. the atmospheric conditions in which it will be located.
[0523] The current market offers a wide range of revitalization, crystallization and energization devices (48) that may be valid for use in this machine for the manufacture of biofertilizers based on compost tea and its derivatives.
[0524] Basic process for the manufacture of aerobic biofertilizers This machine produces this ecological preparation, very soluble and assimilable by plants, capable of satisfying the nutritional needs of each crop, currently obtaining higher productions than those of chemically fertilized soils.
[0526] This biodynamic microbial preparation that we call OXYTEA® 600 is essential for the machine since it accelerates and improves processes. It is based on a biodynamic technique for collecting microorganisms from ancient forests, specifically tertiary forests, but from the surface layer of the soil, that is, the first 15-20 cm, called horizon A. The more diversity in the collection area, best results. This preparation contains long-chain algae, molasses (preferably cane), citric acid, compost (preferably biodynamic) and / or worm castings.
[0528] The basic material necessary for the industrial manufacture of this biodynamic microbial preparation is:
[0529] - OXYTEA® machine of adequate volume.
[0530] - Water suitable for irrigation, and depending on the quality of the water, citric acid may be needed to correct the pH. Any other acid can be equally valid.
[0531] - Molasses, preferably sugar cane.
[0532] - OXYTEA® 600.
[0533] - Compost (young or mature) or biodynamic compost, preferably.
[0534] - Long chain algae (Ascophyllum nodosum or any other), with a very high cation exchange capacity, greater than 32000 meq / 100 gr, very important to speed up and improve processes.
[0535] - pH, oxygen and conductivity meter.
[0537] Preparation mode. The following steps are followed:
[0538] 1. The tank is filled with ^ parts of water.
[0539] 2. The machine is started by activating its ignition switch.
[0540] 3. The molasses is added to the water.
[0541] 4. OXYTEA® 600 is added to the content.
[0542] 5. The algae are mixed with compost and introduced into the bags or filters.
[0543] 6. The rest is completed with water until its level is reached.
[0545] In 24-48 hours we have the preparation ready to apply.
[0546] You have to verify that everything has worked correctly. During processing, pH and conductivity measurements are taken. The smell is very pleasant and characteristic if everything has been done well.
[0547] The multiplication of some microorganisms requires more time for their proliferation: some reach their optimum level between 2 and 12 hours and others need between 12 or 48 hours depending on the selected oxygenation system, atmospheric conditions of the environment and volume of the preparation.
[0548] After making these checks, it can be applied to the soil, injecting it together with the irrigation water, or by foliar application to the aerial parts of the plant. The product should be applied as soon as possible on the plant or injected when irrigation. Depending on the oxygenation system used, the optimal properties of the product may vary, and may even extend for several days.
[0550] Dose of the preparation
[0551] The fertigation doses of this preparation are generally 60 to 120 liters per hectare, two or three times a week. Even up to 6 days a week in the case of banana cultivation, which is one of the most demanding crops and requires a large volume of water and nutrients throughout its productive cycle, consuming 15-35 liters of water per plant per plant. day.
[0552] There are different specific processes for each type of crop, to achieve an optimal level of fertilization of the plants and improve the health of the soil.
[0553] The foliar dose depends on the type of crop and the problem that we want to correct, but generally it is one liter of the preparation in 10 liters of water (1:10), or also 1: 5 or 1:20. The appropriate dose is decided based on the crop.
[0554] There are different recipes, processes and mixes of specific inputs for foliar applications that would avoid fungi and pests.
[0556] Benefits of the preparation
[0557] The material obtained in our process has a myriad of properties, managing to eliminate both soil and crop problems. These are its benefits:
[0558] - Increase in soil organic matter.
[0559] - Increase in the microbial life of the soil.
[0560] - Encourages the mixture and the union of particles in the soil, aggregates. - With this biodynamic microbial technology, allelochemicals (allomonas, kairomonas, synomonas and apneumonas) are increased.
[0561] - Increased vitality of plants or crops.
[0562] - Increase the absorption of nutrients.
[0563] - Increases the fixation of atmospheric nitrogen.
[0564] - Increased water retention in the soil.
[0565] - Increase of the root system (rhizosphere).
[0566] - Achievement of nutrients in the soil profile.
[0567] - Increase in carbon sequestration.
[0568] - There is a very important saving of phytosanitary products.
[0570] This basic recipe admits adding the mixture with different raw materials for chelation such as potassium sulfate, iron sulfate, zinc sulfate, boron sulfate, manganese sulfate, borax, molitdate, organic flour (bone, blood, and fish, feathers, ...) or inorganic (rock, calcium carbonate, magnesium carbonate ,.).
[0572] The addition of these materials must be done with care not to mix antagonistic substances. Thus, for example, if additive with Calcium (Ca) it should never also be mixed with Potassium (K), nor vice versa.
[0574] The following microelements can be mixed on the basic recipe: Iron (Fe), Magnesium (Mg), Manganese (Mn), Zinc (Zn), Molitdenum (Mo), Boron (Bo), Calcium (Ca) in small quantities, never exceeding a maximum proportion of 2 Kilograms of the aforementioned additives for every 500 liters of the total product manufactured.
[0575] INDUSTRIAL APPLICATION OF THE INVENTION
[0577] The machine described here and the recipes of the processes are used for the industrial manufacture of biofertilizers based on compost tea and its derivatives in the agricultural sector, allowing the application of agroecological principles to achieve a self-sufficient system, with the help of organic inputs (raw materials organic) that we will make with this machine in the farm itself and with the technology described here.
[0579] This machine is used to produce biofertilizers based on compost tea, to improve and increase the biological potential in soils of agricultural cultivation. There are many advantages provided by biofertilizers based on compost tea and its derivatives compared to other types of industrial-type agricultural fertilizers.
[0581] The material obtained with this machine applying the recipes of the manufacturing process has a myriad of properties, managing to eliminate both soil and crop problems.
[0582] Some of its benefits are:
[0583] - Increase in soil organic matter.
[0584] - Increase in the microbial life of the soil.
[0585] - Encourages the mixture and the union of particles in the soil, aggregates. - Increase in allelochemicals (allomonas, kairomonas, sinomonas and apneumonas).
[0586] - Increased vitality of plants or crops.
[0587] - Increase the absorption of nutrients.
[0588] - Increase atmospheric nitrogen fixation.
[0589] - Increased water retention in the soil.
[0590] - Increase of the root system (rhizosphere).
[0591] - Achievement of nutrients in the soil profile.
[0592] - Increase in carbon sequestration.
[0593] - There is a very important saving of phytosanitary products.
[0595] The biofertilizers manufactured using this technique improve soils and allow the production of organic food of the highest quality, both nutritious and organoleptic. With this technology it is possible to increase in a very short time organic matter, microbial life of the soil, the greater availability of water and nutrients in the soil, gradually reducing pollution, thus achieving a healthy, living and active soil, similar to a forest floor.
[0597] We have cited some examples of the application of biofertilizers manufactured using this machine, using the recipes and processes described in this document. In the description of the patent, in particular, the section on problems solved by the invention includes many others that favor its application in the agricultural industry.
[0599] This invention is perfectly applicable to the agricultural industry and conforms to article 57 of the European Patent Convention (EPC).

权利要求:
Claims (15)
[1]
1. Machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives with simplified biodynamic technology (hereinafter TBS) characterized by having a processing tank (1) in which the emptying tubes (14) are placed , a vertical oxygenation device from the bottom up that can be by means of a coil (13), diffusers (36), a pump for generating micro-bubbles (45) or a nebulizer (40). It has another vertical aeration device from top to bottom (15), an electric grinder (16), a pumping system to generate vortex effect and a device for revitalizing, crystallizing and energizing the water (48). The machine also has a hood lid (22) for the manufacture of aerobic and anaerobic biofertilizers to which an electric stirrer (27) can be connected.
[2]
2. Machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives with TBS, according to claim 1, characterized by comprising a processing tank (1) that is cylindrical and / or ovoidal, made of wood, plastic, copper or any other material valid for the storage, conservation and processing of products for human consumption (polyethylene, polypropylene, ...) for food use. It has ultraviolet protection, joint edges between the bottom and the walls with a rounded and / or ovoidal shape (2) and an open upper end. It has a removable cover cap (8) made of the same material with ultraviolet protection, a variable number of "mouths" (10) or openings that communicate the exterior with the emptying tubes (14) and with small perforations on its entire surface (9). It also has a cleaning outlet consisting of a hole in the lower part (7) equipped with an industrial shut-off valve (3). For the extraction of the already manufactured product, it houses an outlet for the processed product formed by an opening (5) in the side wall of the processing tank (1) equipped with an industrial shut-off valve (6). The processing tank (1) has in its upper part a filling inlet (52) equipped with an industrial shut-off valve (53). In addition, it has vortex inputs (4) that will be connected to the system pumping of the mixture with vortex effect (35). The number, location and section of these vortex inlets (4) will depend on the volume, height and diameter of the processing tank. The vortex inlets (4) will be uniformly distributed along the cylindrical wall of the processing tank (1) both in their height and in their angular position.
[3]
3. Machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives with TBS, according to claim 1 characterized by having emptying tubes (14) that are made of porous or filtering material, which will contain the compost and its derivatives for the manufacture of biofertilizers based on compost tea and its derivatives. They will be placed in a vertical position, suspended from the upper base of the processing tank (1) and separated from the bottom thereof.
[4]
4. Machine for industrial manufacturing of biofertilizers based on compost tea and its derivatives with TBS, according to claim 1 characterized by having an aeration system that has a low consumption aeration pump (18), a distribution hoses (17) that will connect the aeration pump (18) with the devices set forth in claims 5 and 6 through individual valves (19) (20), which will allow the oxygen flow to be throttled.
[5]
5. Machine for industrial manufacturing of biofertilizers based on compost tea and its derivatives with TBS, according to claim 1 characterized by having a vertical oxygenation system from the bottom up, which can be an oxygenation coil (13), a oxygenation diffuser (36), a nebulizer (40) or a pump producing micro-bubbles (45). In either case, the oxygenation system will generate oxygen bubbles that we can precisely select the quantity and size (milli, micro, nano and pico bubbles). The oxygenation coil (13) is placed at the bottom of the processing tank but without being in direct contact with it. For this, it will be suspended on a base or support consisting of a system of "spreaders" (12) or any other element that allows a small gap between the oxygenation coil (13) and the bottom of the processing tank (1). It will be made of porous material that allows the creation of micro-bubbles and linked to the aeration system through its connection nozzle (21). The oxygenation diffusers (36) are placed at the bottom of the processing tank but without being in direct contact with it. For this, they will be anchored to the fixing connectors (37). They will be made of porous material that allow the creation of micro-bubbles and linked to the aeration pump (18) through the distribution hose (17). Each diffuser (36) consists of a membrane with perforations around its perimeter, which can be of different sizes, orientation, shape and number, depending on the size and type of bubble required by the product. The microbubble generation pump (45) is placed outside the processing tank and is connected to its inlet and outlet valves (3), (6) and (53) by means of recirculation hoses (34) and to the aeration pump (18) through the air inlet hose (49). The micro-bubble generation pump (45) makes it possible to precisely select the size of the bubbles to be injected into the processed product and the amount per unit of time and product. The nebulizer (40) is placed outside the processing tank and is connected to the inlet and outlet valves of this (3), (6) and (53) by means of re-circulation hoses (34) and to the pump of aeration (18) through the air inlet hose (49). The nebulizer (40) makes it possible to precisely select the size of the bubbles that are injected into the processed product and the amount per unit of time and product.
[6]
6. Machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives with TBS, according to claim 1 characterized by having a vertical oxygenation device from top to bottom (15). It is connected to the aeration system in the upper part through the connection nozzles (21) and is introduced into the emptying pipes (14) in a vertical position and through the center of these. It has micro-perforations that allow the flow of oxygen from its interior to the emptying tubes (14) that contain the organic compost material and its derivatives.
[7]
7. Machine for industrial manufacture of biofertilizers based on compost tea and its derivatives with TBS, according to claim 1 characterized by the placement of an electric grinder (16) that is introduced into each of the emptying tubes (14) . It is responsible for reducing and homogenizing the size of organic and fresh products that are introduced, facilitating the extraction of the product.
[8]
8. Machine for industrial manufacturing of biofertilizers based on compost tea and its derivatives with TBS, according to claim 1, characterized by housing a pumping system that produces a vortex effect in the entire mixture. To do this, it is extracted from the bottom through the valve of the processed product outlet (6) that has the processing tank (1), its recirculation with pressure using a driving pump (35) through the steerable valves (33) at the vortex inlets (4) of the processing tank (1). When the shape of the processing tank (1) is ovoidal, the location and angle of the processed product outlet (5) and the cleaning outlet (7) can be modified to also serve as vortex inlets. This allows a vortex to be applied to the left and moments later to the right, thus achieving the application of techniques typical of biodynamic agriculture at an industrial level in the dynamization of inputs or preparations.
[9]
9. Machine for industrial manufacturing of biofertilizers based on compost tea and its derivatives with TBS, according to claim 1 characterized by having a hood lid (22) that has a sealing closure system that allows circulation or not air from the outside to the processing tank and vice versa. The hood lid (22) has a pressure relief or safety outlet valve (24) for the expulsion of the gases typical of the fermentation of the agricultural product. It also has an O-ring (25) that allows the connection of the electric product agitator (27) to an external motor (28), which prevents the circulation of air from the outside to the processing tank and vice versa. The hood cover (22) also has a gas outlet (26) that is It will be connected to a communication tube (30) that will allow the expulsion of the gases to a bottle or external container (29) filled with water. The way in which the hood (22) is designed must ensure the concentration of the gases produced by the fermentation of the product during the manufacture of anaerobic biofertilizers. In this way, the pressure relief or safety outlet valve (24) and the gas outlet (26) will be located close to this gas concentration area.
[10]
10. Machine for industrial manufacturing of biofertilizers based on compost tea and its derivatives with TBS, according to claim 1 characterized by the placement of an electric stirrer of the product (27) that is introduced through the O-ring (25) of the hood cover (22). It is used to stir, shake and homogenize the anaerobic biofertilizer throughout its manufacture through the use of an electric motor (28) external to the processing tank (1).
[11]
11. Machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives with TBS, according to claim 1 characterized by the placement of a device for revitalizing, crystallizing and energizing the water (48) which will preferably be placed at the bottom of the processing tank (1) anchored to the fixing bracket (47).
[12]
12. Processes for the industrial manufacture of biofertilizers based on compost tea and their derivatives with TBS, characterized by the recipes for the preparation of aerobic biofertilizers based on compost tea and its derivatives.
[13]
13. Process for the industrial manufacture of biofertilizade biofertilizers based on compost tea and its derivatives with TBS, according to claim 12, characterized by using, in its basic preparation mode, water suitable for irrigation, and depending on the quality of the water may need citric acid to correct the pH. Any other acid can be equally valid. Molasses, preferably sugar cane. OXYTEA® 600. Compost (young or mature) or biodynamic compost, preferably. Long-chain algae (Ascophyllum nodosum or any other), with a very high cation exchange capacity, equal to or greater than 32000 meq / 100 gr, very important to accelerate and improve processes.
14. Process for the industrial manufacture of biofertilizade biofertilizers based on compost tea and its derivatives with TBS, according to claim 12, characterized by being prepared following the following sequence of steps:
a) Fill the tank with ^ parts of water.
b) The machine is started by activating its ignition switch.
c) The molasses is added to the water.
d) OXYTEA® 600 is added to the content.
e) The algae are mixed with compost and introduced into the bags or filters.
f) The rest is completed with water until its level is reached. In 24-48 hours we have the preparation ready to apply.
g) It is necessary to verify that everything has worked correctly. During processing, pH and conductivity measurements are taken. The smell is very pleasant and characteristic if everything has been done well. h) The multiplication of some microorganisms requires more time for their proliferation: some reach their optimal level between 2 and 12 hours and others need between 12 or 48 hours depending on the selected oxygenation system, atmospheric conditions of the environment and volume of the preparation.
[14]
14. Process for the industrial manufacture of biofertilizade biofertilizers based on compost tea and its derivatives with TBS, according to claim 12, characterized by applying the following values for a correct dose of the preparation, which is usually 60 to 120 liters per hectare, two or three times a week. Even up to 6 days a week in the case of banana cultivation, which is one of the most demanding crops and requires a large volume of water and nutrients throughout its productive cycle, consuming 15-35 liters of water per plant per plant. day. There are different specific processes for each type of crop, to achieve an optimal level of fertilization of the plants and improve the health of the soil. The foliar dose depends on the type of crop and the problem we want to correct, but generally it is one liter of the preparation in 10 liters of water (1:10), or also 1: 5 or 1:20. The appropriate dose is decided based on the crop. There are different recipes, processes and mixes of specific inputs for foliar applications that would avoid fungi and pests.
[15]
15. Process for the industrial manufacture of biofertilizade biofertilizers based on compost tea and its derivatives with TBS, according to claim 12, characterized by optionally adding the mixture with different raw materials for chelation such as potassium sulfate, sulfate iron, zinc sulfate, boron sulfate, manganese sulfate, borax, molitdate, organic flour (bone, blood, fish, feather, ...) or inorganic (rock, calcium carbonate, carbonate) magnesium ,.). The addition of these materials must be done with care not to mix antagonistic substances. Thus, for example, if additive with Calcium (Ca) it should never also be mixed with Potassium (K), nor vice versa. The following microelements can be mixed on the basic recipe: Iron (Fe), Magnesium (Mg), Manganese (Mn), Zinc (Zn), Molitdenum (Mo), Boron (Bo), Calcium (Ca) in small quantities, never exceeding a maximum proportion of 2 Kilograms of the aforementioned additives for every 500 liters of the total product manufactured.

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同族专利:

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公开号 | 公开日

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ES2827874R1|2021-07-15|

引用文献:

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公开号 | 申请日 | 公开日 | 申请人 | 专利标题

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AU2004320919B2|2004-06-23|2011-03-10|Bioz Agri Products Inc.|Method for extracting fulvic acid molecules|

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ES1168908Y|2016-08-31|2017-01-25|Sanchez Ramón Francisco Rizo|Machine for the industrial manufacture of biofertilizers based on compost tea and its derivatives.|

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法律状态:
2021-05-24| BA2A| Patent application published|Ref document number: 2827874 Country of ref document: ES Kind code of ref document: A2 Effective date: 20210524 |

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优先权:

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申请号 | 申请日 | 专利标题

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ES201930656A|ES2827874R1|2019-07-16|2019-07-16|Machine and manufacturing processes for biological inputs based on compost tea and its derivatives with simplified biodynamic technology|ES201930656A| ES2827874R1|2019-07-16|2019-07-16|Machine and manufacturing processes for biological inputs based on compost tea and its derivatives with simplified biodynamic technology|